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Coretest Multistage Flash Separator

  • Laboratory separator-test system for live oils, condensates and pressurized hydrocarbon liquids. The Coretest Multistage Flash Separator separates a measured sample at a controlled first-stage pressure and temperature, flashes the retained liquid to near-atmospheric pressure, and measures the gas, liquid and condensate from each step. Separate gas and liquid sampling points feed the laboratory gas chromatograph, so stage quantities and compositions can be combined into one material balance.

    2 flash stagesfirst stage, then low-pressure receiver
    ~100 mLvisual first-stage cell
    up to ~100 bar(g)first-stage pressure capability
    ~1 bar abslow-pressure liquid receiver
    2 cooled trapscondensate kept per gas step
    1 piston gasometervolume, pressure and temperature

    Applications

    • Separator tests on live-oil and gas-condensate samples: stage gas yield, gas-oil ratio and liquid shrinkage.
    • Compositional characterization of pressurized hydrocarbon liquids, including propane, propylene and heavier fractions.
    • Gas and liquid sampling for GC, with every fraction quantified for recombination to an overall composition.
    • Comparison of first-stage separator conditions on equivalent sample charges.
    • Method development and training, where the operator needs to see the phase split.

    Principle of operation

    Coretest Multistage Flash Separator instrument mimic: visual cell, back-pressure regulator, cooled traps A and B, low-pressure receiver and shared piston gasometer
    Instrument mimic. Step A collects first-stage gas; step B measures gas from the transferred liquid after step A is complete. Valve numbering is illustrative; the operating P&ID is issued with the project.
    1. Primary separation. A known quantity of representative sample is admitted to the jacketed visual cell. The back-pressure regulator holds the selected first-stage pressure and the circulator holds temperature. When the phases have settled, the operator reads the liquid volume on the calibrated scale. Gas leaving the cell passes through cooled trap A into the piston gasometer.
    2. Phase sampling. Gas is sampled for GC before any cooling; liquid is sampled under pressure. Every withdrawn quantity is recorded for the balance.
    3. Low-pressure flash. With first-stage gas collection complete, the gasometer is reset and a new baseline is recorded. The retained liquid is transferred under control to the receiver at about 1 bar absolute. Gas released from the liquid passes through cooled trap B into the same gasometer.
    4. Material balance. Gasometer volume, absolute pressure and temperature give the amount of gas from each step. Weighed residual liquid and trap condensate, GC compositions and the retained inventory complete the balance, which is checked against the independently measured charge.

    The technical article walks through the full test, the gas calculation and a worked material balance.

    Features and benefits

    • Visual first-stage cell. The operator sees the gas-liquid interface and reads the liquid volume directly. There is no camera or image software to calibrate.
    • About 100 bar(g) first stage. Covers first-stage separator conditions up to about 1,450 psi.
    • Regulated first-stage pressure. The back-pressure regulator keeps the separation pressure steady while gas leaves the cell.
    • Condensate kept per gas step. Trap A and trap B collect first-stage and second-stage condensate separately, so each is assigned to the gas it came from.
    • One gasometer, two measurements. The piston gasometer records volume, pressure and temperature. It is used for step A and then, from a new baseline, for step B.
    • GC-ready sampling. Gas is sampled before cooling changes its composition; liquid is sampled under pressure to keep light components.
    • Built around the sample. Gasometer capacity, temperature range, wetted materials and seals are selected from the sample data and the expected gas yield.

    Technical specifications

    ParameterConfiguration
    ModelCT-PVT-MSS
    Separation stagesPressurized first stage and low-pressure second stage; an intermediate stage can be added in the project specification
    First-stage cellJacketed visual cell, approximately 100 mL nominal chamber volume
    First-stage pressure capabilityUp to approximately 100 bar(g), about 1,450 psi; final pressure-temperature rating stated for the application
    First-stage pressure controlBack-pressure regulator with pressure measurement
    Liquid-volume measurementManual reading against a calibrated scale; no camera
    Temperature controlCirculating heating/cooling jacket; operating range selected for the sample
    Low-pressure receiverNear atmospheric, approximately 1 bar absolute; actual pressure measured
    Condensate recoveryTwo cooled traps, one for each gas measurement step
    Gas measurementOne piston gasometer with pressure and temperature measurement, used sequentially for both steps
    Phase sampling for GCGas sampled upstream of any cooling; liquid sampled under pressure
    Selected for the applicationGasometer capacity, temperature range, wetted materials, seals, transfer arrangement and measurement uncertainty

    Nominal cell volume is not the allowable sample charge. Working fill and gasometer capacity depend on the sample quantity and gas yield. Final ratings and measurement uncertainty are stated in the project datasheet.

    Scope of supply

    Standard package

    • Jacketed visual separator cell, about 100 mL, with calibrated volume scale
    • Controlled sample-admission interface
    • First-stage back-pressure regulator and pressure measurement
    • Heating/cooling circulator for the cell jacket
    • Low-pressure liquid receiver with pressure measurement
    • Cooled condensate traps A and B
    • Piston gasometer with pressure and temperature measurement
    • Stage selector, valves, tubing and GC sampling connections
    • Factory testing, operating manual, calibration records and material-balance worksheet

    Selected for the application

    • Transfer drive and sample-cylinder connection
    • Gasometer capacity for the expected gas yield
    • Temperature range of the cell and traps
    • Wetted materials and seals
    • GC inlet interfaces
    • Additional intermediate stage, if the method requires one

    Provided by the laboratory

    • Gas chromatograph and GC method
    • Analytical balance
    • Representative sample and sample cylinders
    • Power supply and laboratory ventilation

    Documentation and downloads

    Request a quote

    To configure the system and prepare a quotation, please send:

    • sample type and approximate composition;
    • first-stage separation pressure and temperature;
    • available sample quantity and sample-cylinder type;
    • expected gas yield or GOR, if known;
    • GC inlet requirements and the reporting basis.

    The instrument mimic illustrates the configuration. Final ratings, valve routing and the operating procedure are defined in the project datasheet and P&ID.

    • Coretest Multistage Flash Separator instrument mimic

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