In-house manufacturing — Hastelloy C276 & titanium Custom engineering & prototypes API / ASTM · CSA · CRN · CE Serving US, Canada, EU, Middle East, Central Asia, Africa & LatAm

Gas Permeability Measurement System AP-608 Neo Steady State Lite

Description

Coretest · technical description

Gas Permeability Measurement System · CTS-AP608NSL-TD-01 · Rev. A · July 2026

Coretest AP-608 Neo Steady State Lite gas permeability measurement system, benchtop unit with core holder
AP-608 Neo Steady State Lite gas permeability measurement system, benchtop configuration.

1. Purpose

The AP-608 Neo Steady State Lite measures gas permeability of cylindrical core plugs at a set confining pressure. The measurement range is 0.01 md to 5 darcy on samples 1.0 in and 1.5 in (25.4 and 38.1 mm) in diameter and up to 6 in (152 mm) long.

Confining pressure is applied in steps, up to twenty per run, so the stress dependence of permeability is acquired in one experiment instead of as separate work. The instrument is built for routine core analysis throughput: reservoir characterisation, incoming quality control of plug preparation, sample screening, stress-sensitivity studies.

There is no ionising radiation source in the instrument. No licence, shielding or radiation safety programme is required.

This description applies to the Lite configuration. The full version of the platform, with extended ranges and porosity measurement, is supplied under a separate designation; its figures do not apply to this document.

2. Method

2.1 Permeability: steady-state flow

The plug is sealed in the core holder by an elastomer sleeve under confining pressure, so gas flows only along the axis of the sample. Gas is delivered to the inlet face at a controlled pressure; once flow has reached steady state, the pressure drop across the sample and the mass flow rate are recorded. Permeability is computed with Darcy’s law for a compressible fluid.

The program checks that Darcy’s law applies: points falling into the inertial-loss region are rejected, and the operator is prompted towards a different combination of flow and pressure. A point is accepted only after steady state is confirmed against a criterion, not against a timer.

The lower end of the range, 0.01 md, is reached at the maximum allowable pressure drop with extended averaging time. This is a standard operating mode and requires no special preparation of the instrument.

2.2 Gases

The working gases are helium and nitrogen; air is available as an option. All are inert and do not adsorb on reservoir rock. Adsorbing gases are unsuitable for permeability measurement in principle, since adsorption adds a storage term the flow models do not contain.

A dual-gas mode is provided: switching between gases requires no re-plumbing of the lines, so measurements can be run on the gas a laboratory keeps its historical database on.

3. Construction

The instrument is a self-contained pneumatic and electronic assembly. Main units:

  • confining system: an automatic pump generates and holds hydrostatic pressure on the sleeve and runs the stepped programme;
  • measurement gas line: inlet pressure regulator and mass flow meters covering 0–1500 cc/min, with automatic channel switching;
  • core holder with end-face loading: sample insertion and removal without tools and without draining the confining fluid;
  • pressure transducers, calibrated per channel;
  • inlet regulators rated for cylinder pressure up to 2,000 psi;
  • control electronics and PC.

Wetted parts are stainless steel; the sleeve is Viton. At up to 70 kg the instrument sits on a laboratory bench, with no lifting equipment and no foundation.

4. Automation and software

A measurement is set up once and then runs on its own: leak check, confining steps, flow setting, steady-state check, computation, report. No operator is needed between steps, which removes the main source of scatter in stress-dependence work.

The leak check runs before every measurement and shows where the leak is, not merely that there is one. In a steady-state method this is not an auxiliary function: a leak indistinguishable from flow through the sample biases the result, and locating it saves the search time.

Raw measurement data are stored together with the result, so a measurement can be re-reduced later without repeating the experiment. Reports are produced as tables and plots, including permeability against effective stress. The program runs under Windows and is protected against unintended and unauthorised modification.

5. Technical characteristics

The figures below apply to the Lite configuration.

ParameterSpecification
Measurement methodsteady-state gas flow, Darcy’s law
Permeability measurement range0.01 md to 5 darcy
Permeability accuracy±6 % of reading
Confining pressure400 to 5,000 psi, automatic pump, up to 20 steps per run
Gas flow0 to 1500 cc/min, automatic channel switching
Flow accuracy1 % of channel full scale
Pressure transducers0.1 % of full scale
Working gaseshelium, nitrogen; air as an option; dual-gas mode
Gas supplycylinders up to 2,000 psi via inlet regulators
Instrument air87 to 116 psi (6 to 8 bar)
Samplescylindrical plugs 1.0 / 1.5 in (25.4 / 38.1 mm); length 1 to 6 in (25 to 152 mm)
Core holderhydrostatic, end-face loading, tool-free sample loading
ControlWindows PC, USB; automatic and manual modes
Data handlingmeasurement reports, raw data retention, export to open formats
Power supply120/240 V, 50/60 Hz
Operating conditions+10…+35 °C, relative humidity up to 80 %; room temperature change during measurements not exceeding 1 °C/h
Dimensions570 × 700 × 570 mm (22 × 28 × 22 in)
Weight70 kg maximum

6. Scope of supply

No.ItemQtyNotes
1Gas permeability measurement system AP-608 Neo Steady State Lite1benchtop unit
2Core holder with elastomer sleeve11.0 in and 1.5 in, up to 6 in length
3Spare sleeve setset
4Calibration set — reference check plugs3
5Inlet regulators and gas line connection kitsetup to 2,000 psi
6PC with software installed, monitor, keyboard, mouse, cablesset
7Spare partssetseals, filters, consumables
8User manual, operating documentationsetprinted and electronic
9Calibration certificates, factory acceptance test recordset

Core holders and check plugs for other sizes, and an instrument-air compressor, are supplied on request.

7. Installation and service

The instrument is a benchtop unit and requires no foundation. It needs a stable bench, a single-phase supply, clean dry compressed air at 87–116 psi (6–8 bar) and working gases from cylinders; inlet regulators are included in the scope of supply. The instrument is placed away from direct sunlight, draughts and air-conditioning outlets: room temperature must be stable during measurements, changing by no more than 1 °C per hour.

Commissioning amounts to connecting the lines, running the leak check and measuring the calibration set; the procedure is described in the manual and takes no more than one working day. Periodic verification is performed by the user on the same reference set, with no involvement of the manufacturer.

Specifications

Measurement methodSteady-state gas flow, Darcy's law
Permeability range0.01 md to 5 darcy
Permeability accuracyplus/minus 6 % of reading
Confining pressure400 to 5,000 psi, automatic pump, up to 20 steps per run
Measurement gasesHelium, nitrogen; air as an option; dual-gas mode
Sample sizePlugs 1.0 / 1.5 in (25.4 / 38.1 mm); length 1 to 6 in (25 to 152 mm)
Pressure-transducer accuracy0.1 % of full scale
Wetted materialsStainless steel; Viton sleeve
Dimensions (W × H × D)570 x 700 x 570 mm (22 x 28 x 22 in)
Weight70 kg maximum
Software and automationWindows PC, USB; automatic and manual modes
Gas flow0 to 1500 cc/min, automatic channel switching
Flow accuracy1 % of channel full scale
Gas supplyCylinders up to 2,000 psi via inlet regulators
Instrument air87 to 116 psi (6 to 8 bar)
Power supply120/240 V, 50/60 Hz

Images

  • AP-608 Neo Automated Gas Permeameter and Porosimeter