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Mechanical Sealing Stirred Half-pipe Coil Reactor

  • The Mechanical Sealing Stirred Half-pipe Coil Reactor (LEMSSHPCR) is an industrial-scale stirred pressure vessel with a half-pipe coil jacket, in volumes from 1,000 to 80,000 L. The vessel operates from vacuum (-0.1 MPa) to 20 MPa and from -196 to 350 °C. The agitator shaft passes through a mechanical seal; a magnetic seal is also listed. Charging is from above, discharge from the bottom.

    How it works

    The jacket is a half-pipe coil welded around the shell. Heating or cooling medium flows through the coil at high velocity and turbulence, so film coefficients and heat transfer rates are higher than in a conventional jacket. Contents heat and cool faster, the circuit drains faster, and batch time and energy use fall. Heating can be by thermal oil, steam, electric, electromagnetic or far-infrared heating, with heating power from 3 to 90 kW.

    The agitator is driven by a general DC motor, DC servomotor or explosion-proof motor from 80 W to 125 kW at 0 to 1,200 rpm. The impeller is matched to the mixing duty: propeller, turbine, paddle, anchor, frame or ribbon type, or a special design. Wetted parts are stainless steel SUS304, SS316L, SS310S or 321, duplex 2205, titanium, nickel, zirconium, Hastelloy C-276 or C22, PTFE lining or cladding plate. Standard sizes run from 1,000 to 30,000 L; larger sizes are designed to order.

    What is included

    • Reactor vessel with half-pipe coil jacket, top charging and bottom discharge
    • Agitator drive with mechanical seal, motor and impeller of the selected type
    • Nozzles per project: manhole, liquid inlet, gas inlet, solid inlet, safety device, vent outlet
    • Internals per project: internal condenser, dip tube, temperature measuring tube, cleaning device, bottom support and bearing, gas distributor
    • Optional external equipment: condenser, storage vessel, feed and receiving tanks, thin film evaporator, short path distillation

    Specify for your project

    • Working volume within 1,000 to 80,000 L
    • Working pressure and temperature within -0.1 to 20 MPa and -196 to 350 °C
    • Heating type, heating power and coil medium
    • Wetted material and seal type, mechanical or magnetic
    • Motor type and stirring speed range
    • Nozzle schedule, internals and external accessories

    This description defines the product family. Guaranteed performance, included hardware, exclusions, interfaces and acceptance criteria are stated only in the project-specific technical proposal and approved datasheet.

    • Mechanical Sealing Stirred Half-pipe Coil Reactor
    • Mechanical Sealing Stirred Half-pipe Coil Reactor
  • Main Specification

    TypeLEMSSHPCR 1000~80,000L
    Volume(L)1000~80,000L
    Working pressure(MPa)Negative pressure -0.1~20
    Working temperature(°C)-196~350℃
    Stirring speed(rpm)0~1200
    Motor power(KW)80w~125kw
    Heating power(KW)3~90
    Heating typeHeat oil heating, steam heating, Electric heating, Electromagnetic heating, far-infrared heating,
    Charging typeCharging from above, discharging from bottom.
    Stirring typeCustomized propeller, turbine, paddle, anchor, frame, screw belt type. ...etc
    Seal typeMagnetic seal, mechanical seal,
    MotorGeneral DC motor, DC servomotor or explosion-proof motor according to customers’ requirements.
    Construction materials(Wetted parts) Stainless steel SUS304, SS316L, SS310S, 321, duplex steel 2205, Titanium, Nickel, Zirconium, or PTFE lining, Hastelloy C-276, C22, cladding plate.
    Other AccessoriesCondenser, storage vessel, constant pressure feed tank, receiving tank, thin film evaporator&Short path (molecular) distillation.

    Internal component design as per customer's requires, including:

    • Internal condenser
    • Agitator & impeller
    • Dip tube
    • Temperature measuring tube
    • Various functional tube
    • Cleaning device
    • Bottom support & bearing
    • Gas distributor
    • Others

    Customize for You

    Reasonably customize the nozzle port and orientation, including: Manhole, liquid inlet, gas inlet, solid inlet, safety device, vent outlet... etc.

    Agitator

    • Different impeller type available for specific mixing mission.
    • Special impeller design according to process condistions

    Product Paramenters

    Model No. Vol. (L)A (mm) B (mm)C (mm)
    LEMSSHPCR-10001000100011003800
    LEMSSHPCR-20002000120015004200
    LEMSSHPCR-30003000140017004500
    LEMSSHPCR-50005000160021504700
    LEMSSHPCR-60006000170023505300
    LEMSSHPCR-80008000190025005700
    LEMSSHPCR-1000010000200028005800
    LEMSSHPCR-1500015000240029006100
    LEMSSHPCR-2000020000260033007100
    LEMSSHPCR-2500025000280035507600
    LEMSSHPCR-30000300002800 43509100
    Note: Larger size and specific data will be designed and confrimed according to your requires!