Temperature Control Battery Short Circuit Tester LEGTST

  • Tests to evaluate the electrical performance or safety of lithium-ion batteries and other secondary batteries include continuous charging tests, external short circuit tests, overcharging tests, over-discharging tests, and large-current tests. External short circuit tests simulate incorrect battery usage. These tests consist of short circuiting a battery from outside to simulate use that may cause fire or rupture. The battery's positive and negative terminals are connected to an external resistor, and the battery is observed to check for fire or rupturing.

    Temperature Control Battery Short Circuit Tester LEGTST can carry out external short circuit tests with high currents of up to 24 kA (a world-first), and in low- to high-temperature environments. Along with these short circuit tests, we also provide a comprehensive range of testing/certification services for compliance with UNECE Regulation R100, and provide safety testing, test consulting and certification services for vehicle battery packs/modules and energy storage devices.

  • Features

    1. ECE-R100 Part2
    2. Support for external short circuit testing (5 mΩ)
    3. Support for 24 kA short circuit currents
    4. Testing can be done in temperature environments ranging from -40 to +80°C5,Shutoff function 6,Circuits can be shut off manually during battery malfunction. 7,High-speed shutoff (within 100 ms)

    Circuit resistance measurement function

    Battery large current short-circuit machine is designed to comply with standard; According to the short-circuit test requirement, the short-circuit must be less than 5 mΩ to achieve maximum current; In additional, a load-bearing capacity must be designed in electrical system for short-circuit system.

    Selects industrial DC magnetic contact with full copper terminal and internal copper current conduction, and internal active bead axial fan is mounted to cool to ensure the test system more safer and reduce the test machine power consumption and enable the test data in accuracy.

    Test judgment standards: no flame or explosion after battery short-circuit test.

    Standard Compliance

    • GB/T 18332.2-2009Nickel-metal hydride vehicles
    • QC/T 741-2006 Ultracapacitors for vehicles
    • QC/T 742-2006 Lead-acid batteries for electric vehicles
    • QC/T 743-2006 Lithium-ion batteries for electric vehicles QC/T 744-2006 Nickle-metal hydride batteries for electric vehicles
    • Vehicles battery related international standard (ISO/IEC/SAE/JEVA/CEN etc.) International Standard Association and 863 plan electric vehicles major projects related test specification
    • QB/T 2947.3-2008 Electric bicycles-cell or battery and chargers Part 3:Li-ion batteries and chargers DB12/T246-2005 Lithium batteries for electrical bicycles test specification
    • GB 19521.11-2005 Safety code for inspection of hazardous properties for dangerous goods of lithium batteries

    Technical Parameters

    Model

    LEGTST-1000

    LEGTST-2000 LEGTST-3000

    LEGTST-5000

    LEGTST-10000
    Max. Operating Current (A) 1000 2000 3000 5000 10000
    Rated Insulation Voltage (V) 1000 1000 1000 1000 1000
    Max. instantaneous current 1500A 2500A 3500A 6000A 12000A
    Internal Resistance System ≤100mΩ≤5mΩ
    Driven Method ElectricPneumatic Electric
    Response time≤5μs
    Acting TimePick-up time/ release time ,less than 30ms
    Short residence time0~999S,time and state controllable
    Current Accuracy±1%FSR,resolution :0.1A
    Max. Specimen Dimension1000X1000X1000MM
    Resistance MaterialCopper
    PowerAC220V 50HZ or Customized
    Short-circuit MethodLow temp. Ambient temp. High temp.
    Operating MethodLong distance wireless control
    Overall DimensionAccording to actual design
    Additional FunctionVoltage, Current Temperature Sampling, Camera Monitoring system, Fire-extinguishing system, explosion-proof system, smoke evacuation system.

    Configuration

    Voltage 0—10V,0--100V,0—1000V
    Temp. Sampling Range -200℃ ~ 1200℃
    Voltage, Temperature Accuracy ±1%FS
    Voltage Resolution 1mV
    Temp. Resolution 0.1℃

    Temperature Control Type Explosion-proof Cabinet Technical Parameters

    Cabinet Specification (mm) 500X500X500MM, 800X800X800MM, 1000X1000X1000MM, can customize
    Temp. Range 0℃~100℃(Controllable )
    Control Accuracy 0.01℃
    Temp. Fluctuation ±0.5℃
    Temp. Uniformity ±2℃
    Compressor French Tecumseh Compressor
    Observation Window Rectangle multi-layer explosive-proof tempering glass with stainless steel protective screening
    Explosive-proof decompression device with auto decompression devices
    Air Exhaust System Air exhaust system on top cabinet

    Structure

    Cabinet Independent vertical & horizontal test machine and control system
    Communication Adopt R232,485 communication interface, ensure stability and real time of remote sampling, with explosive-proof function
    Fixed Clamp Connector or customize clamp according to samples provided
    Data Sampling module Independent remote sampling, multi voltage, temp., current acquisition channels (optional );
    Standard channel quantity 2-channel,4-channel,8-channel,various data acquisition system (optional )
    Camera Monitoring System Test zone installed with high definition camera monitoring system in remote control with explosion-proof (optional).
    Standard Configuration Short-circuit host, data acquisition system, explosion-proof system (camera monitoring, fire-fighting system, smoke exhaust system optional)
    Safety Protection Electric leakage, over-temp., over-voltage, over-current, fault alarm, smoke alarm lamp.
    Testing Fixture Customize according to actual testing condition
    Working Environment 0℃~45℃
    • Temperature Control Battery Short Circuit Tester LEGTST