Magnetic Сoupling Stirrer for High Pressure Hydrogenation Reactor MCSHPHR
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MCSHPHR
Magnetic Сoupling Stirrer for High Pressure Hydrogenation Reactor MCSHPHR
MCSHPHR series high torque industrial magnetic coupling agitators is match for high pressure reactor, which is widely used in the industrial scale high pressure high temperature reaction.
In applications with critical, highly toxic or aggressive media, hermetically sealed drives are inevitable. The permanent magnetic couplings offer a reliable alternative to conventional dynamic seals due to their contactless and leakage-free torque transmission in agitators and mixers.
Applications
- Pressure Reactions, such as Hydrogenation, Amination, etc.
- Reactions with noxious gases.
- Manufacture of potent pharmaceuticals, such as hormones, oncology products, etc.
- Any other reactions requiring complete containment, and where there are zero leakage requirements.
Features
- 100% Sealing. Zero leakage. Low energy cost.
- Suitable for industrial reactor with volume 1000L~50m3
- Full vaccum to 200 bar available; Cooling jacket design for high temperature application.
- Materials of SS316, Hastelloy C, inconel, monel, titanium, PEEK etc. for resistance to various chemicals.
- MCSHPHR-MI series (direct drive): Magnetic couplings drive connect with motor directly, which is high accurate speed display, good appearance, high efficiency rotation.
- Flange joint connection.
- Low to high torque magnetic couplings: static seal with no leakage.
Working principle
A Magnetic seal comprises of a sealed chamber, which contains a rotating Inner Shaft, is embedded with powerful Inner Magnets. This inner shaft is supported on Upper and Lower Bearings. These are special Bearings, capable of withstanding harsh environments present inside the Reactor. A special barrier filter prevents dust from entering the Bearing Area. The output shaft of Motor/Gearbox assembly is locked on to an Outer Rotor, which is fitted with an Outer Magnet Assembly. When the Motor is switched on, the Outer Rotor Rotates, and magnetic flux causes the inner shaft to rotate synchronously with the Outer Rotor.
Paramenters
For volumes 1000 - 50000L Motor power 7.5 - 110 kW Torque range 400 - 7000 N-m Transmission mode Direct drive Stirrer speed 0 - 500 rpm Pressure range Full vacuum / 200 bar Temperature range - 40°C to + 350°C Materials Stainless steel, Hastelloy, Titanium ,Nickel, Zirconium, others. Quick Selection
Type Lab scale-ML Pilot scale-MP Industrial scale-MI For volumes 500mL - 10L 10L-500L 1000L - 50m3 Motor power 180-750W 750W-7.5kW 7.5-110kW Torque range 4 - 15 N-m 10 - 400 N-m 400 - 7000 N-m Stirrer speed 0 ~ 1500 rpm 0 ~ 750 rpm 0 ~ 500 rpm Press. range Vacuum~300 bar Vacuum~200 bar Vacuum~200 bar Temp. range - 40°C to + 350°C Materials CS, SS, Hastelloy, Titanium, Nickel, Zirconium, others.